Client Background
Customer is a leading Bulgarian cosmetics manufacturer. The company was expanding its production capacity with new fully automated wet baby wipes production lines and required a reliable end-of-line packaging solution.
Problem
Customer needed to handle high production volumes efficiently while dealing with:
- Manual labor limitations
- Different carton sizes
- Space constraints
- Need for stable palletizing
Solution
Completely integrated end-of-line system including:
- Automated conveyor transport for carton boxes
- Modular palletizer adaptable to various formats
- Integrated packaging and palletizing processes
- Cut’n Grip sheet dispenser with robot manipulator
The system automatically:
- Cuts anti-slip sheets to the required size
- Uses a robotic arm to pick and place sheets between pallet layers
- Synchronizes sheet placement with the palletizing cycle
Key Features
- Modular design for flexibility and scalability
- Automation to reduce human intervention
- Quick changeovers for different products
- Efficient workflow with minimal downtime
Results
- Increased productivity and throughput
- Reduced labor costs and human error
- Improved safety and pallet stability
- Scalable system for future growth
Conclusion
The project demonstrates how modular automation can optimize packaging operations, making them more efficient, flexible, and cost-effective.
